Reliable Production Planning for Automotive Manufacturers
Manage Complexity & Boost Efficiency with TAKTIQ
Day-to-day operations in production planning for the automotive industry are complex: a wide variety of vehicle variants, dynamic order schedules, and sophisticated production line structures must all work together reliably in automotive manufacturing.
To maintain a clear overview and plan effectively, automakers need transparency, simulations, and a solid basis for decision-making. TAKTIQ makes this possible with its software for reliable production planning and intelligent line balancing.
Already benefiting from TAKTIQ
Challenges in Line Balancing in the Automotive Industry
In automotive production, a large part of planning time is spent on manually adjusting tasks for variants, sequences, and line balancing—without any direct feedback on the impact on the production flow. Bottlenecks, wait times, or overloads only become apparent on the assembly line, resulting in additional coordination efforts and, in the worst-case scenario, production line stoppages. This leads to significant time expenditures in both planning and production.
Variety of Variants in Automotive Assembly
Different vehicle models and trim levels result in widely varying work tasks and make line balancing significantly more difficult.
Complex Order Management
Fluctuating order portfolios and order volumes require continuous adjustments to the production order and sequencing.
Lack of Transparency Regarding Bottlenecks
Changes in the variant mix move the workload to individual workplaces without making it immediately apparent where bottlenecks are developing.
Manual planning without validation
Many processes in automotive production planning rely on Excel or manual methods—rather than simulation—which makes planning slow and prone to errors.
- Mapping of variants and their impact on job duties and utilization along the entire assembly line.
- Targeted planning and optimization of order sequences, taking into account production constraints in an OEM environment.
- A clear illustration of how changes affect utilization and bottlenecks at each workplace.
- Simulation of production scenarios so that decisions in automotive manufacturing can be evaluated in advance.
Plan with confidence, make decisions faster
Greater Transparency in Automotive Production Planning with TAKTIQ
TAKTIQ links the relevant data from your automotive production and makes correlations in line balancing, sequencing, and capacity planning immediately visible. Changes are automatically evaluated so that their effects are identified early on. This creates a reliable foundation for stable and efficiently managed line balancing in the automotive industry.
Here’s How TAKTIQ Supports Your Automotive Production on a Daily Basis:
Use comprehensive analysis functions and visualized key metrics to evaluate variants and production times in detail. Simulate the effects of different order programs and use flexible variant linking with any feature rules to ensure smooth production.
Plan Faster—Make Better Decisions! Interactive and automated scheduling functions allow you to anticipate the impact of each adjustment in advance and make fine-tuning adjustments more easily. Automated workshop minutes and reports, as well as seamless multi-user planning with time-stamped plan states, also make it easier to work as a team.
- Real-time calculation of expected order dates based on actual dates
- Confirmations from external systems or manual entries
- Alert support staff in a targeted and timely manner
- Calculate job schedules for each station in advance, taking into account the plant structure, shift models, break times, and disruptions
- Calculate expected drift limit exceedances based on individual drift configurations for each workplace
- Show whether sequence rules are followed or there are violations
Our Customers Agree
Maximilian Remmele Head of work preparation at Kramer-Werke„TAKTIQ is indispensable for us because it creates transparency, digitally maps our employees’ knowledge and noticeably increases capacity utilization. From our point of view, there is no better software for line balancing. “
Dr. Björn Boßman Head of Planning Assembly at Mercedes„With TAKTIQ’s interactive line balancing, we save a lot of time in line optimization. Maintaining process requirements directly in the software ensures that solutions can be implemented in practice. The flexible simulation of various line balancing scenarios and order programs with TAKTIQ saves us additional time and creates transparency for well-founded decisions. “
Thomas Felder Production Planning and Control„For us, TAKTIQ is a helpful tool for making production data understandable and actionable. Potential opportunities and anomalies become apparent more quickly, allowing us to take more targeted action. This supports the continuous improvement of our processes. “
Mike Appenmaier Head of Process Planning at Dethleffs„TAKTIQ helps us to visualize tasks and processes. We recognize where waste occurs, can specifically evaluate special orders and continuously improve our production times. This creates transparency and makes fluctuations manageable. “
Raimund Schwierz Product Owner PP & WFM at CLAAS„Considering the complexity of the software, it is surprisingly easy to use. Overall, it is very intuitive and, in my opinion, the best solution on the market. I particularly appreciate the fast support – there is always a quick solution to any queries. “
Dominik Hammerl Global Lead Manufacturing Innovation at AGCO„TAKTIQ makes our assembly and order planning more transparent, intuitive and faster. With constant changes to cycle times, product mix and assembly rates, TAKTIQ allows us to maintain an overview and avoid bottlenecks in the assembly line despite high capacity utilization. Finally, we always have a sympathetic ear when it comes to implementing new software requirements and ideas. “
Dawid Weremiuk Vehicle Production Planner at Porsche„TAKTIQ brings structure, transparency and speed to our planning – with the same precision that we at Porsche expect on the road.“
Know in 15 Minutes Whether We Are a Good Match
Find out in a brief initial consultation whether our software is right for you. Together we will check whether and how much benefit you can achieve with TAKTIQ in your production and planning. Clearly, quickly and without obligation.
- Quickly gain clarity as to whether our software is suitable for your production
- Free initial consultation and identification of potential
- Discussion of your personal challenge