Stable Line Balancing for Truck and Commercial Vehicle Assembly Lines
Reliable Production Planning with TAKTIQ
In commercial vehicle production, vehicle variants, work tasks, and production sequences are constantly changing. Every adjustment can have an effect on the utilization of individual workplaces and the stability of the entire assembly line.
With TAKTIQ, planners can keep track of utilization, work content, and capacity along the entire assembly line. This makes the impact of changes visible early on and enables well-informed decisions regarding line balancing to be made more easily, quickly, and transparently.
Already benefiting from TAKTIQ
Challenges in Day-to-Day Planning When Performing Line Balancing for Commercial Vehicles
The production of trucks and commercial vehicles is characterized by a wide variety of models, changing order portfolios, and fluctuating capacity requirements. Many adjustments to line balancing are still made manually, which means that bottlenecks are not identified until late in the process and result in additional planning effort.
Variety of Options in Commercial Vehicle Assembly
Different cab options, vehicle configurations, and order programs result in widely varying order tasks.
Manual Planning Without Validation
Many processes in production planning rely on manual methods rather than simulation, which makes planning slow and prone to errors.
Fluctuating Cycle Times and Capacity Requirements
Changes in the variant mix, different shift models, and fluctuating production programs lead to moves in utilization.
Lack of Transparency Regarding Bottlenecks
Overloaded workplaces and capacity bottlenecks often don’t become apparent until operations are already underway. This leads to additional coordination and last-minute measures.
- Illustration of variants and their effect on work stations along the entire assembly line.
- Quick assessment of cycle time changes and capacity adjustments to support a stable assembly line.
- A clear illustration of the effects of planned changes on utilization and bottlenecks at each workplace.
- Simulation of capacity utilization scenarios so that decisions can be reliably evaluated before implementation.
Identify Impacts & Make More Confident Decisions
Greater Transparency in Commercial Vehicle Line Balancing with TAKTIQ
TAKTIQ maps out variants, work content, and capacities along the entire assembly line. This allows you to identify bottlenecks and capacity constraints early on, evaluate planned changes, and compare alternative cycle time scenarios even before implementation.
Here’s How TAKTIQ Supports Your Automotive Production on a Daily Basis:
Use comprehensive analysis functions and visualized key metrics to evaluate variants and production times in detail. Simulate the effects of different order programs and use flexible variant linking with any feature rules to ensure smooth production.
Plan Faster—Make Better Decisions! Interactive and automated scheduling functions allow you to anticipate the impact of each adjustment in advance and make fine-tuning adjustments more easily. Automated workshop minutes and reports, as well as seamless multi-user planning with time-stamped plan states, also make it easier to work as a team.
- Simulation based on different forecasts
- Detailed analysis of order variants, including frequencies and correlations among attributes
- Manufacturability is always guaranteed, since only existing order variants are used
- Calculate job schedules for each station in advance, taking into account the plant structure, shift models, break times, and disruptions
- Calculate expected drift limit exceedances based on individual drift configurations for each workplace
- Show whether sequence rules are followed or there are violations
Our Customers Agree
Maximilian Remmele Head of work preparation at Kramer-Werke„TAKTIQ is indispensable for us because it creates transparency, digitally maps our employees’ knowledge and noticeably increases capacity utilization. From our point of view, there is no better software for line balancing. “
Dr. Björn Boßman Head of Planning Assembly at Mercedes„With TAKTIQ’s interactive line balancing, we save a lot of time in line optimization. Maintaining process requirements directly in the software ensures that solutions can be implemented in practice. The flexible simulation of various line balancing scenarios and order programs with TAKTIQ saves us additional time and creates transparency for well-founded decisions. “
Thomas Felder Production Planning and Control„For us, TAKTIQ is a helpful tool for making production data understandable and actionable. Potential opportunities and anomalies become apparent more quickly, allowing us to take more targeted action. This supports the continuous improvement of our processes. “
Mike Appenmaier Head of Process Planning at Dethleffs„TAKTIQ helps us to visualize tasks and processes. We recognize where waste occurs, can specifically evaluate special orders and continuously improve our production times. This creates transparency and makes fluctuations manageable. “
Raimund Schwierz Product Owner PP & WFM at CLAAS„Considering the complexity of the software, it is surprisingly easy to use. Overall, it is very intuitive and, in my opinion, the best solution on the market. I particularly appreciate the fast support – there is always a quick solution to any queries. “
Dominik Hammerl Global Lead Manufacturing Innovation at AGCO„TAKTIQ makes our assembly and order planning more transparent, intuitive and faster. With constant changes to cycle times, product mix and assembly rates, TAKTIQ allows us to maintain an overview and avoid bottlenecks in the assembly line despite high capacity utilization. Finally, we always have a sympathetic ear when it comes to implementing new software requirements and ideas. “
Dawid Weremiuk Vehicle Production Planner at Porsche„TAKTIQ brings structure, transparency and speed to our planning – with the same precision that we at Porsche expect on the road.“
Know in 15 Minutes Whether We Are a Good Match
Find out in a brief initial consultation whether our software is right for you. Together we will check whether and how much benefit you can achieve with TAKTIQ in your production and planning. Clearly, quickly and without obligation.
- Quickly gain clarity as to whether our software is suitable for your production
- Free initial consultation and identification of potential
- Discussion of your personal challenge