Assembly Planning for Caravan and Motorhome Manufacturers
Efficient Line Balancing of Complex Vehicle Configurations with TAKTIQ
In the manufacturing of motorhomes, travel trailers, campervans, and campers, no two vehicles are alike. Different vehicle configurations result in a wide variety of floor plans and equipment options, making it necessary to perform line balancing on a regular basis.
TAKTIQ allows production to be flexibly aligned with the order program. Changes are evaluated transparently and incorporated in a targeted manner into a structured line balancing process.
Already benefiting from TAKTIQ
Typical Challenges in Line Balancing for Motorhomes and Caravans
Line balancing for motorhomes, caravans, travel trailers, campervans, and campers must be regularly reassessed based on the order program and variant mix. These changes often don’t become apparent on the production line until later. Assembly frequently operates on a stop-and-go basis. This creates the risk of lost production volume if overloading leads to long downtime periods.
Line balancing with Constant Adjustments
In motorhome production, line balancing must be regularly adjusted to accommodate new order programs. Any change in the production schedule has a direct impact on the assembly line.
Unclear utilization along the line
In motorhome production, workloads move depending on the variant mix. Without clear transparency in planning, it is difficult to identify which workplaces will become critical.
Elaborate time-lapse sequences
Time-based data collection using methods such as REFA, MTM, or MODAPTS is time-consuming. In addition, individual model cycle times must be recorded and consolidated in the cycle time analysis tool.
Stop-and-Go in Motorhome Production
Production often operates on a stop-and-go basis, sometimes with buffer times between stations. Downtime caused by overloads can quickly affect the planned output.
- Line balancing is performed flexibly based on the current order program and variant mix, and reassess it as needed when changes occur.
- Record time measurements according to REFA, MTM, or MODAPTS directly in TAKTIQ and use them for line balancing without switching tools.
- Model different vehicle configurations directly in production planning to make their impact on the production line transparent.
- Achieve a steady production flow through line balancing and reduce interruptions on the line.
Line Balancing That Accommodates a Wide Range of Variants
TAKTIQ for Greater Transparency in Motorhome Assembly Lines
TAKTIQ supports production planning for motorhomes and travel trailers by enabling targeted control of line balancing and the variant mix. Based on order programs, the effects on cycle times, work content, and capacity utilization along the production line are immediately visible.
Here’s How TAKTIQ Helps You With Line Balancing for Your Assembly Planning for Motorhomes and Caravans:
Plan Faster—Make Better Decisions! Interactive and automated scheduling functions allow you to anticipate the impact of each adjustment in advance and make fine-tuning adjustments more easily. Automated workshop minutes and reports, as well as seamless multi-user planning with time-stamped plan states, also make it easier to work as a team.
- Simulation based on different forecasts
- Detailed analysis of order variants, including frequencies and correlations among attributes
- Manufacturability is always guaranteed, since only existing order variants are used
- Calculate job schedules for each station in advance, taking into account the plant structure, shift models, break times, and disruptions
- Calculate expected drift limit exceedances based on individual drift configurations for each workplace
- Show whether sequence rules are followed or there are violations
- Define modules and analyses centrally and use them on tasks
- Centrally define performance level as well as surcharges and discounts
- Define and analyze value added and non-value added
- Working with any (also individual) modular systems (e.g. UAS)
Our Customers Agree
Maximilian Remmele Head of work preparation at Kramer-Werke„TAKTIQ is indispensable for us because it creates transparency, digitally maps our employees’ knowledge and noticeably increases capacity utilization. From our point of view, there is no better software for line balancing. “
Dr. Björn Boßman Head of Planning Assembly at Mercedes„With TAKTIQ’s interactive line balancing, we save a lot of time in line optimization. Maintaining process requirements directly in the software ensures that solutions can be implemented in practice. The flexible simulation of various line balancing scenarios and order programs with TAKTIQ saves us additional time and creates transparency for well-founded decisions. “
Thomas Felder Production Planning and Control„For us, TAKTIQ is a helpful tool for making production data understandable and actionable. Potential opportunities and anomalies become apparent more quickly, allowing us to take more targeted action. This supports the continuous improvement of our processes. “
Mike Appenmaier Head of Process Planning at Dethleffs„TAKTIQ helps us to visualize tasks and processes. We recognize where waste occurs, can specifically evaluate special orders and continuously improve our production times. This creates transparency and makes fluctuations manageable. “
Raimund Schwierz Product Owner PP & WFM at CLAAS„Considering the complexity of the software, it is surprisingly easy to use. Overall, it is very intuitive and, in my opinion, the best solution on the market. I particularly appreciate the fast support – there is always a quick solution to any queries. “
Dominik Hammerl Global Lead Manufacturing Innovation at AGCO„TAKTIQ makes our assembly and order planning more transparent, intuitive and faster. With constant changes to cycle times, product mix and assembly rates, TAKTIQ allows us to maintain an overview and avoid bottlenecks in the assembly line despite high capacity utilization. Finally, we always have a sympathetic ear when it comes to implementing new software requirements and ideas. “
Dawid Weremiuk Vehicle Production Planner at Porsche„TAKTIQ brings structure, transparency and speed to our planning – with the same precision that we at Porsche expect on the road.“
Know in 15 Minutes Whether We Are a Good Match
Find out in a brief initial consultation whether our software is right for you. Together we will check whether and how much benefit you can achieve with TAKTIQ in your production and planning. Clearly, quickly and without obligation.
- Quickly gain clarity as to whether our software is suitable for your production
- Free initial consultation and identification of potential
- Discussion of your personal challenge